Champion DH5000 VHR Manual Uživatelský manuál

Hood-type High Temperature DishwasherInstallation/Operation Manual with Service Replacement Parts 2674 N. Service Road, Jordan Station Ontario, C

2Installation6. Dishwashers are shipped from the factory for straight-through operation. Refer to page 4 to convert the dishwasher from straight-thr

921. Remove the condensate removal shroud from its shipping container.2. Refer to Figure C and note that the shroud has a front flange (Ca) and a rea

93 P/N 114958 - Condensate Removal Option Installation InstructionsThe Condensate Removal Electrical Control Box is shipped prewired to the dishwashe

94Installing the Condensate Removal Electrical Control BoxG1/4-20MOUNTING BOLTS HMOUNTING BRACKET 5. Locate the (4) 1/4-20 x 1/2" Hex Head bolts

95 P/N 114958 - Condensate Removal Option Installation InstructionsCondensate Removal Shroud Electrical and Plumbing ConnectionsThe following pages d

96P/N 114958 - Condensate Removal Option Installation InstructionsCondensate Removal Shroud Electrical and Plumbing ConnectionsWARNING: Electrocution

97P/N 114958 - Condensate Removal Option Installation InstructionsCondensate Removal Shroud Electrical and Plumbing Connections5. Refer to Figure C a

98P/N 114958 - Condensate Removal Option Installation InstructionsUtility Connections for the DH5000 with Condensate Removal OptionPlumbing Connection

99P/N 114958 - Condensate Removal Option Installation InstructionsUtility Connections for the DH5000 with Condensate Removal OptionElectrical Connecti

100P/N 114958 - Condensate Removal Option Installation InstructionsUtility Connections for the DH5000 with Condensate Removal OptionChemical Connectio

101P/N 114958 - Condensate Removal Option Installation InstructionsINPUTMINMAX MINMAXLOADINPUTLOADFCCLTFTLRMOTOR-WHT #58MOTOR-BLK #59WHITE #2RED #19RE

3Installation Installing Condensate Removal or Direct Vent OptionsThe dishwasher may be equipped with either a Condensate Removal Option or a Direct V

102Blank PageThis Page Intentionally Left Blank

103Time Cycle Charts and Electrical SchematicsIllustrations PageTime Cycle Charts ...

104Gas Booster Heater OverviewUTILITIES (Vanguard Installation Only)1ELECTRICAL2HOT WATER32" O. D. MACHINE DRAIN CONNECTIONDRAIN3/4" NPT HO

105Hatco Gas Booster Installation NOTE:The installation of your GAS BOOSTER must be performed by qualified service personnel. Problems due to imprope

106Grundfoss Pump Air Purge InstructionsAB1. Make sure the dishwasher main power switch is OFF.2. Make sure the main water supply valve located at t

107107Time Cycle ChartIHGFEDCBAHOLE DIMENSIONSSHOP TOLERANCESCHAMPION INDUSTRIESWITHOUT THE CONSENT OFFOR ANY PURPOSENOT BE REPRODUCEDPROPERTY OF AND

108Standard Model DH5000 Electrical Schematic

109Model DH5000 with Direct Vent Option Electrical Schematic

110Model DH5000 with Condensate Removal Option Electrical Schematic

111Model DH5000 Hot Water Coil Heat Electrical Schematic

4Refer to the illustration below and on the next page to convert a straight-through operation machine to a corner operation machine. To convert the d

112Kit P/N 900958 Control Box Wall Mount KitForm No. 115074_rev. AP/N 900958Control Box Wall Mount Kit(for Direct Vent Option Model & Condensate R

113~6-1/2"~12-9/32"Scale 1/1Wall Mount BracketTemplateP/N 115074ForModel DH5000Direct Vent Optionand Condensate Removal OptionElectricalCont

114Blank PageThis Page Intentionally Left Blank

5InstallationConverting Straight-through Operation to Corner Operation (continued)! ATTENTION ! If the backsplash is higher than 3" [76mm], then

6Converting Straight-through Operation to Corner Operation! ATTENTION ! The track assembly must be converted as shown below.This is the end of the con

7InstallationElectrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the

86. Connect the incoming power flexible conduit to the incoming conduit mounting bracket located on the rear of the dishwasher base making sure to lea

9InstallationField Conversion from 3-phase to 1-phase Operation for 208-240V/60/3 Machines OnlyElectrical Connections ! CAUTION ! 3-phase to 1-phase c

10Water Connections for Standard Model and Direct Vent Option Model The incoming hot water line is a 3/4" NPT connection.! ATTENTION ! A qualifie

111. The DH5000 dishwasher equipped with a Condensate Removal Option requires an incoming cold water supply only. COLD WATER — 3/4" NPT, 55-75

COPYRIGHT © 2014 All rights reserved Printed in the USAFor future reference, record your dishwasher information in the box below. Model Number___

12InstallationDrain Connection - All Models The drain water connection is a 2" slip-fit hose connection and is located at the center-rear of th

13InstallationStandard Model and Direct Vent Option Model Chemical Dispensing Provisions ! ATTENTION !Consult a qualified chemical supplier for chemic

14InstallationChemical Dispensing Provisions - Condensate Removal Option Model Only ! ATTENTION !Consult a qualified chemical supplier for chemical su

15Initial Start-up Check ListInitial Start-upIMPORTANT During the initial fill, adjust the PRV to ensure the flowing pressure of the incoming water i

16OperationControl Panel Description The control panel is located on the front left side of the lower panel. The controls include: A - ON/OFF DRA

17OperationDigital Temperature Display DescriptionThe wash tank and the final rinse temperatures are numerically displayed and a colored bar around th

181. Turn the main power on at the main circuit breaker.2. Make sure the spray arms and the scrap screens are in place.3. Turn the water supply on.

19OperationStandard Wash Cycle Operation (continued)8. Wait up to 10 minutes for the WASH temperature display to indicate a minimum of 150ºF/66ºC.

20OperationStandard Wash Cycle Operation (continued)(continued on next page) 12. The wash cycle time runs for approximately 35 seconds. 13. Opening

21OperationAutomatic Drain CycleThe dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle or whenever the dish

http://www.championindustries.com/canada/registerREGISTER YOUR PRODUCT ONLINEMake sure you are connected to the internet then enter the address below.

221. Turn the main power on at the main circuit breaker.2. Make sure the spray arms and the scrap screens are in place.3. Turn the water supply on.

23OperationExtended Wash Cycle Operation (continued)7. Check the pressure gauge as the machine fills and make sure the incoming water flowing pressure

24OperationExtended Wash Cycle Operation (continued)11. Close the hood, the green CYCLE light will illuminate and the extended wash cycle will begin

25OperationRinse Sentry Operation Mode The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure all wa

26After Each Meal Period or every 8 Hours of Operation. 1. Push the lighted power switch DOWN to the OFF/DRAIN position. 2. The power switch light

27 CleaningCleaning and Maintenance At the End of the Day 1. Perform Steps 1-10 on the previous page.2. Remove the upper and lower rinse and wash sp

28Cleaning and MaintenanceMinerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accum

29Cleaning and MaintenanceDaily Maintenance1. Check all of the wash arm and rinse arm spray jets and clean as necessary.2. Make sure the water suppl

30TroubleshootingFollow the troubleshooting guide below in the event your dishwasher does not operate as expected.Condition Cause SolutionDishwasher

Illustrations PageWash Pump/Motor Assembly ... 32F

PRODUCT REGISTRATION BY FAX (336) 661-1660 in the USA1-(800) 204-0109 in CanadaIMPORTANT IMPORTANTModelSerial #Date of Installation:Company Name

32Wash Pump/Motor Assembly 1211101413987654123

33Item Part Description Qty. No. No.1 114134 SLINGER, WATER 12 114135 NUT 93 114136 SCREW 94 114137 PLATE, BACKING, C/W CAPACITOR BRKT. 15

34 5 2 3 1 4 5 8 9 10 11 12 7 6 13 Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model Only

35Item Part Description Qty. No. No.Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model 1 102392 BUSHING, REDUCING,

36Fill Piping Assembly with Booster - Standard Model and Direct Vent Option Model Only 5 2 3 1 4 5 8 9 10 11 12 7 6 13

37Item Part Description Qty. No. No.Fill Piping Assembly with Booster - Standard Model and Direct Vent Option Model Only1 102392 BUSHING, REDUCING

38Fill Piping Assembly with Booster - Condensate Removal Option Model Only 2 2 7 6 5 9 1 1 7 8 4 3 6 9

39Item Part Description Qty. No. No.Fill Piping Assembly with Booster - Condensate Removal Option Model Only1 102392 BUSHING, REDUCING, 3/4"

40Booster Assembly - All Models and Options1 3 4 5 5 6 7 8 8 9 2 13 14 21 15 16 17 17 18 18 19 20 10 22 23 12 11

41Item Part Description Qty. No. No.Booster Assembly - All Mdoels and Options1 419002 HOSE ASSY. 1/2" ID, X 16" LG. FLARE JIC 12 10238

iRevision History Revision HistoryRevision Revised Serial Number Revision Date Pages Effectivity Description9.17.12 Al

42Control Panel Assembly23678514910

43Item Part Description Qty. No. No.Control Panel Assembly1 0508551 LAMP, GREEN NEON 12 114924 SWITCH, ROCKER BLACK, 125VAC 13 0512220 SWITC

44Control Cabinet and Input Terminal Block Assembly617 16 22 21 9 2 8 11 15 14 23 7 13 13 13 20 20 18 12 5 2 4 10 19 1 2 3 5 24 4 5

45Item Part Description Qty. No. No.Control Cabinet and Input Terminal Block Assembly1 334232 INNER PANEL, CONTROL CABINET 12 107964 BUSHING, S

46Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model15 21 21 17 17 16 22 19 25 18 20 19 20 2 4 9 9 5 6 7 7 5 1 See page 5

47Item Part Description Qty. No. No. Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model1 100500 BREAKER, VACUUM 1/2" NPT B

48Wash/Rinse Spray Piping - Condensate Removal Option Model 4 15 21 21 17 17 16 22 19 25 18 20 19 20 8 8 9 9 5 6 7 7 5 See page 50for spray a

49Item Part Description Qty. No. No. Wash/Rinse Spray Piping - Condensate Removal Option Model1 100500 BREAKER, VACUUM 1/2" NPT BRONZE 1--

50Wash and Rinse Spray Arm Assemblies125634182767543

51Item Part Description Qty. No. No. Wash and Rinse Spray Arm Assemblies1 207096 WASHARM, BEARING 22 114858 WASHARM, WELDMENT 23 0507443 SPI

iiLimited WarrantyLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105

52Wash Tank Heat, Drain, Screens, and Hoses161617158939101176521181818183419242021See heaterdetail belowHeater DetailThermostat Detail1213142223232540

53Item Part Description Qty. No. No.Wash Tank Heat, Drain, Screens, and Hoses1 109034 GASKET, 1/2" PLUG 12 108417 NUT, 1/2" NPT PLAST

54Track and Panel Assemblies 9 4 3 6 1 1 5 10 8 7 2 11 12 13 13 14 15 10 10 9 7 1 3 8 46 5 2 2 Beginning withS/N D130610931Prior toS/

55Item Part Description Qty. No. No.Track and Panel AssembliesPRIOR TO S/N D130610931:1 100754 SCREW, FLAT HD., 10-32 X 1/2" SST 22 332025

56Hood and Hood Handle Assemblies15 16 17 18 18 192010 3 1 4 5 6 7 8 9 13 14 10 12 11 2 6 5

57Item Part Description Qty. No. No. Hood and Hood Handle Assemblies1 334147 HANDLE, HOOD 12 107397 BLOCK, SPRING HOOK 43 114865 SCREW, 1/4-

58Back Support and Hood Guide Assembly6 7 8 3 10 1 5 9 10 2 12 11 4 2

59Item Part Description Qty. No. No. Back Support and Hood Guide Assembly1 334154 COVER, TOP BACK SUPPORT 12 100073 SCREW, TRUSS HEAD, 1/4-20 X

60Condensate Removal Option and Direct Vent Option - Electrical Control Box 1 2 3 4 5 6 7 8 9 12 13 10 11 14 15 15 Machine MountWall MountINPUTM

61Item Part Description Qty. No. No.1 334463 BRACKET, ENCLOSURE MOUNT (MACHINE MOUNT) 12 100779 SCREW, 1/4-20 X 5/8" TRUSS HEAD SST 43 1

iiiRevision History ... iLimited Warranty ...

62Direct Vent Option - Shroud and Exhaust Fan1 2 3 5 4 AIRFLOW6 The Optional Champion Supplied Vent Fan is Sold Separately

63Item Part Description Qty. No. No.Direct Vent Option - Shroud and Exhaust Fan1 106481 NUT, ACORN PLAIN NUT, 10-32 SST 52 207116 RING, ANGLE 4

64Condensate Removal Option - Shroud, Fan, and Coil 14 16 13 4 15 5 7 9 9 8 6 17 1 11 12 10 18 3 10 9 Cold WaterSupply In From Bo

65Item Part Description Qty. No. No. Condensate Removal Option - Shroud, Fan, and Coil 1 100171 BUSHING, REDUCER FACE 3/4" X 1/2" BRASS

66Drain Water Tempering Assembly12343556789101112141315

67Item Part Description Qty. No. No. Drain Water Tempering Assembly1 107564 SCREW, 6-32" X 1" TRUSS HD. SST 12 114662 TIMER, INFITEC

68Hot Water Coil Heat Assembly15234678992310131417181917172021221717282930312916151411122323252524272626

69Item Part Description Qty. No. No.1 334640 COIL, HOT WATER 12 109303 GASKET 13 100585 LOCKNUT, 1" NPT BRASS 24 100461 NIPPLE, 3/4&q

70Dish Racks, Line Strainer, PRV1234

71Item Part Description Qty. No. No. Dish Racks, Line Strainer, PRV1 101273 DISH RACK, FLAT-BOTTOM A/R2 101285 DISH RACK, PEG A/R3 110768 S

ivModel DescriptionModel DescriptionDH5000 SeriesHigh temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater.

72Temperature Display Adjustment - (For Service Technicians Only)Temperature Display Adjustment - (For Service Technicians Only)! WARNING !THE INSTRUC

73Temperature Display Adjustment - (For Service Technicians Only)WARNING: Electrocution or serious injury may result when working on an energized circ

74Temperature Display Adjustment - (For Service Technicians Only)5. There are two displays on the front of the display board. The left displays the

75Temperature Display Adjustment - (For Service Technicians Only)Temperature Display Adjustment - For Service Technicians Only (continued)Adjusting th

766. In order to change the set-point of the rinse display, push and hold the CHECK button until the wash display flashes. 7. Continue to hold the C

77Temperature Display Adjustment - (For Service Technicians Only)Temperature Display Adjustment - For Service Technicians Only (continued)7. If the t

78Display Codes and DefinitionsTemperature Display Adjustment - (For Service Technicians Only)The illustrations below show the codes that may appear on

79 P/N 114959 - Direct Vent Option Installation InstructionsModel DH5000 Direct Vent Option Description7838 [1901]"6018[1526]MachineHeightDirect

1. Remove the direct vent shroud from its shipping container.2. Refer to Figure C and note that the vent shroud has a front flange (Ca) and a rear ex

81 P/N 114959 - Direct Vent Option Installation InstructionsInstalling the Optional Champion Supplied Vent FanAIRFLOWOptional Champion Supplied Vent

11. Move the dishwasher near its permanent location. 2. Compare the installation site utility connections with the dishwasher utility connections an

82The Direct Vent Fan Electrical Control Box is shipped prewired to the dishwasher and stowed in the left rear corner of the machine. Mounting holes

83 P/N 114959 - Direct Vent Option Installation InstructionsInstalling the Direct Vent Fan Electrical Control Box on the left-hand side of the DH500

84P/N 114959 - Direct Vent Option Installation InstructionsElectrical Connections for the Optional Direct Vent Fan (Supplied By Champion)Champion Ven

85P/N 114959 - Direct Vent Option Installation InstructionsElectrical Connections for the Optional Direct Vent Fan (Supplied By Champion)INPUTMINMAX

86P/N 114959 - Direct Vent Option Installation InstructionsInstalling a Direct Vent Fan (Supplied By Others) ! VERY IMPORTANT !The direct vent fan mus

871. Electrical connections for a direct vent fan (supplied by others) are made in the Direct Vent Control box, (See Figure B at right), which was sh

88Electrical Connections for a Direct Vent Fan (Supplied By Others) (continued) WARNING: Electrocution or serious injury may result when working on

89P/N 114959 - Direct Vent Option Installation InstructionsINPUTMINMAX MINMAXLOADINPUTLOADFCCLTFTLRWHITE #2BLK #53L3L2L1RED #19BLUE #10BLACK #4ORANGE

90P/N 114959 - Direct Vent Option Installation Instructions91315101112144NCNORESETSETRESETCOMCOMSETNCNO8LATCH RELAY BASE4-B19-RG10-BL5-O55-W/BHARNESS

91 P/N 114958 - Condensate Removal Option Installation InstructionsModel DH5000 Condensate Removal Option Description8138 [1901]"6018[1526]Machi